Brotech FFX: Next-Gen AI-Flexo press

The Brotech FFX is a modern, fully automatic, next-generation flexographic printing press designed for high efficiency, precision, and flexibility. It can reach full production readiness in just 3 minutes per print station, including ink changes!

It delivers high print quality with excellent pre-register and auto-register accuracy, achieving stable registration after only 3 repeats. Advanced AI-driven automation minimizes waste and ink consumption while ensuring consistent, repeatable results.

The machine features automatic print and ink pressure control (servo driven), along with recipe-based parameter storage, significantly reducing setup times and simplifying operation. Its modular design allows adaptation for multiple applications, including:

SmartColor AI System

  • First in-line AI-based color control system in our industry
  • Performs real-time color measurement, prediction, and correction
  • Integrated with AVT SpectraLab
  • Ensures consistent color and improved efficiency

How It Works

  • Automatically adjusts ink, speed, pressure, UV drying, temperature, and viscosity
  • Measures Lab and ΔE values in real time
  • Uses feedback loops to improve performance
  • Predicts color deviations before they occur

AI Workflow

  • All production data (jobs, operators, settings) is recorded
  • Data is continuously analyzed by the AI system
  • Settings are optimized for:
    • Better color consistency
    • Faster setup
    • Less material waste

Key Specifications

Feature430530670800
Material width (mm)450550670820
Print width (mm)430530650800
Printing units1 to unlimited1 to unlimited1 to unlimited1 to unlimited
Unwinder diameter (mm)1000100010001000
Winding diameter (mm)1000–600/6001000–600/6001000–600/6001000
Max speed (m/min)220220250300
Min print length (inches)88812
Max print length (inches)24242436

Key Advantages

  • Reduces ink waste by over 40%
  • Cuts color calibration time by over 50%
  • Digitizes operator experience through data tracking
  • Maintains consistent color at high speeds
  • AI system continuously learns and improves performance

With fast job changeovers, minimal material loss, and precise automation, the FFX is ideal for modern printing operations that require high quality, predictability, repeatability and reliability.

For more information, please contact: info@YellowPrint.eu

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